Wireless glue sticking line inspection equipment operation procedures

One. Operating principle of the collating machine:
1) Before the machine is ready to do all the preparations, such as lubricating oil, check all the major parts, adjust the rules, and place the entire station in proper position;
2) The post-storage staff will store the books in order in the book post, and each checkout will be checked with the book and the sample book to check whether it is correct. The checker, assistant, and store staff (or class leader) will confirm the correctness of the trip. Can be collated;
3) The stored hanging posts must be flat and free of empty cars. The height of the store posts must not exceed 150 mm.

Two. Wireless glue binding linkage online package operating procedures:
1) Before starting the machine, make all preparations, such as storing the rubber material, storing the heat adhesive in advance, adjusting the glue temperature, adding lubricating oil, checking the main parts, adjusting the rules, checking the correctness of the book block and the cover, etc.;
2) Before starting the machine, it is necessary to send a signal, take care of the cooperation of the front and rear machines, and try to open the car, gradually changing from the slow speed to the normal speed;
3) During normal operation, it is necessary to observe the condition of the equipment and the book to be qualified at any time, and ensure that the bonding, clamping, and shaping work is completed during the opening time of the glue to ensure normal opening, curing, and cooling time;
4) Observe whether the glue temperature is normal at any time, it is forbidden to change the use temperature of the glue and store the glue block directly into the working glue pot;
5) When the plastic pot is cleaned on time to ensure that the colloid purity and the plastic pot are clean and the equipment is operating normally, the pre-paste pot is cleaned once every quarter and the plastic pot is cleaned once every two weeks.

3. Operating rules for wireless glue sticking online cutter:
1) Before starting the machine, you must do all the preparations, such as adding lubricating oil, checking the main parts and rules of cutting books, and ensuring that the cutter plate and the conveying track are clean, and adjusting the rules and pressures of the books;
2) Before starting the machine, send a signal, open the empty car first, and then match it with the host after the empty cut is correct, before the book can be run normally;
3) When the book encounters a missing book, it is necessary to stop and handle it. It is strictly forbidden to grab a knife (that is, to touch the book with hands when it is not stopped). It is also necessary to check whether the size of the book is correct at all times and handle the problem in time. .

IV. Operating procedures for wireless glue sticking line inspection equipment:
1) Wipe the equipment on the entire interlocking production line on time to ensure that there is no oil on the wiper, and the air path is unimpeded;
2) In the scratch inspection, it is necessary to check the problems that need minor repairs or need to replace the vulnerable parts immediately to solve the problem, to ensure the normal operation of the equipment after scratch inspection;
3) Under normal operating conditions, a single shift (8 to 12 hours/day) will be wiped once every two weeks, and 2 or 3 shifts (above 16 hours/day) will be wiped twice a week. The scratch detection time is usually 4 hours. .

V. Operation rules for wireless adhesive bonding line maintenance equipment:
1) Under normal circumstances, the intermediate production line needs to be repaired for 3 to 5 years, and over 10 years for major repairs, with the exception of special circumstances;
2) When the equipment needs to be repaired, it is first necessary for the collarman to request the repair, and the workshop equipment director may approve it before proceeding. The time and deadline for the repair shall be set.
3) When the equipment needs major repairs, firstly the chief engineer (above the senior engineer) or the technical staff shall ask for the overhaul request. The person in charge of the workshop agrees to formulate the overhaul plan. After the overhaul plan is formulated, the person in charge of the workshop and the director of the factory in charge of the equipment are required to make the overhaul request. Study and approve, fix the time limit before repairing;
4) During the medium and overhaul operations, the pilot (above the senior level) or technical staff must follow the repairs to assist in the inspection of the maintenance personnel;
5) When the inspection is completed, the person in charge of the workshop (when in repair) or the person in charge of the equipment of the factory (when overhauling), the person in charge of inspection, and the pilot of the tripartite inspection will be required. After passing the inspection, 30,000 signatures will be required. After the record is completed, acceptance may be used.

VI paste shell machine operating procedures:
1) Make all preparations before starting the machine, such as adjusting the procedures of each workbench, sucking arm, suction plate position, etc., and storing good materials and lubricating oil in advance;
2) When starting the machine, it is necessary to give a signal, and after the test machine, check whether the glued book shell meets the requirements, and then correct operation can be performed without errors.
3) During the normal operation, it is necessary to check the quality of the shell of the book at any time, and if it is found to be unqualified, it shall be immediately shut down;
4) Paste shell glue used for animal glue, glue pot temperature to ensure between 75 ± 10 °C, and is strictly prohibited in the use of cold water during work-use;
5) Clean the plastic pot on time to ensure that the adhesive fluid is normal. Under normal circumstances, the plastic pot should be cleaned once in the first quarter to avoid deterioration of the gel.
6) The height of the storage board: 16 is about 200mm, and 32 is about 300mm (about the same height as the bucket);
7) Wipe the equipment on time. Under normal operating conditions, wipe it out every two weeks and clean up the work after class to ensure the normal production of the next shift.

Seven. Round up the ridge machine operating procedures:
1) Make all preparations before starting the machine, such as adjusting the rules of the book format and the thickness of the book holder, the rounder, and the wedge plate;
2) For the book that needs to be rounded, the backing adhesive should be appropriate, the degree of drying of the adhesive should be 70% to 80%, and it is forbidden to completely dry and then round;
3) The height of the ridge should be based on the thickness of the cardboard, and the arc of the wedge plate should be based on the thickness of the booklet;
4) In the normal operation, it is necessary to observe the situation of the ridge and ridge at any time, find out the problem in time, and ensure that the quality meets the requirements;
5) The inspection and maintenance equipment operation procedures are the same as other equipment.

Eight. Shell machine operating procedures:
1) Make all preparations before starting the machine, and adjust the specifications of the rules according to the thickness of the book block;
2) There is a liner lining machine, and the distance between the adhesive and the gluing roller used must be adjusted in advance.
3) In normal operation, check the effect of lining (sweeping) frequently, and issue problems to handle in time;
4) The operating procedures for the inspection and repair equipment are the same as those for other equipment.