1. Why do you need to prepare for the binding process before processing? Answer: Post-press binding is a very complicated processing process. In order to ensure the smooth connection of the upper and lower processes during the entire process, a series of processes between the processes are carried out in an orderly manner. In production activities, various work including process technology, personnel, equipment and other functions are scientifically and reasonably organized and coordinated, so that dozens of process flows can be smoothly produced, and all preparations before binding processing must be done.
2. What preparations need to be done before binding A: Generally, the following preparations need to be done: (1) To undertake production tasks and release processing tasks; (2) To determine the method and method of the processing technology; (3) Estimate work and material calculation ; (4) Normal processing according to the processing plan: (5) Mantissa work; (6) Completion of task calculation.
3. How to undertake the production task Answer: The task of the binding process is undertaken according to the technical conditions of the unit, the equipment capacity and the requirements of the publishing unit.
After undertaking the task, the production management department will first carry out scientific and comprehensive process design according to the specifications, methods, methods and other requirements put forward by the publishing unit (or customer). For example, the pre-press and printing process should be based on the different binding methods and choose the correct layout. And printing methods, and formulate the correct processing plan and deliver it to the workshop.
4. How to release the processing tasks? Answer: There are many types of binding processes, many types of work, many small processes, and many varieties of processing. To ensure that this complicated process can be carried out in an orderly manner, to ensure that the production tasks are completed on schedule, in When the processing task is released, the method of production scheduling is usually adopted. First of all, the production scheduling director of the binding workshop analyzes the processing plan, determines the processing methods, methods and processing steps according to the requirements, and then immediately convenes the workshop production scheduling meeting and arranges the tasks through the four links of the scheduling meeting.
5. How to determine the method and method of processing technology Answer: Before processing, according to the requirements of the processing plan, determine the method and method of processing technology according to the order of the process. For example, according to the installation method, opening number, materials, etc. of the processed books, determine which ones are operated manually and which are operated by the machine; whether the arrangement of the number of posts and the number of pages requires the bonding of loose pages, and the processing of nesting; according to their order The connection method, what kind of material is used, which form of binding is used, whether it is wireless or wire lock, hardcover or paperback, whether the hardcover is rounded; how to process it to connect to each other, etc.
6. How to carry out the normal processing of the binding process A: After the method and method of the processing technology are determined, normal production can be carried out. In general, starting from the first process of binding (completion process), based on the processing plan (or accompanied by an unfinished sample book made in advance), the process is processed in order according to the process sequence, and each process is processed After the completion, there must be a clear digital record, such as the total number of processing, the number of working hours, labor, materials, mantissa, and whether there is a loss, etc., after the processing of a variety of books to be printed, the number of varieties is complete and accurate, the processing plan is Completion, and then need to file as a basis for future processing.
7. What is the mantissa?
Answer: The mantissa refers to the number of booklets that are not due due to a certain reason in the binding processing of a certain kind of booklet, and the remaining number that needs to be remedied is not completed.
8. What is the importance of doing the mantissa work well?
A: The quality of the mantissa is not only related to the completion of each variety of book processing tasks and the accuracy of the employment cycle, but also directly affects the credibility and capital turnover of the unit, so it is imperative to do the mantissa work well.
9. How to eliminate the mantissa? How to do the mantissa work well?
A: The best way to eliminate the mantissa is to start from the printed pages and strictly control the number of each process and the occurrence of waste products. When there are defective products and waste products due to a certain process, and the next process is left as the mantissa , Should immediately put together the signatures or pages to make it a qualified product, and complete the whole process of processing together with the batch of books, so as to avoid the delay and the end, causing adverse consequences.
10. How to calculate the completion of the task in the binding process? Answer: The number of finishing tasks in the binding process (or workshop) is calculated with the order number (1 order per 500 full sheets) as the accounting unit, that is, the binding is used Multiply the total number of pages of a variety by the total number of pages of a book to get the total number of pages in the total number of pages, divide the total number of pages by the number of openings, get the total number of full sheets of paper, and then use the total number of pages Divided by 500 full sheets of paper (1 ream), the total number of orders for this variety to complete the task is obtained, which is the total number of papers used to process a batch of work items (or one variety).
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