Five common errors in sensor products

Like other devices, the sensor can also have errors. To maintain consistency, the error is defined as the difference between the measured value and the true value. Although there are more than one way to divide the errors that may occur, the errors of the sensors are divided into five basic categories: insertion, application, characteristics, dynamics, and environmental errors.

I. Insertion error It is the error caused by changing the measurement parameters when a sensor is inserted into the system. This is usually the case when performing electronic measurements, but similar problems can occur in other methods of measurement. For example, a voltmeter measures voltage in a loop. It must have an inherent impedance that is much larger than the loop impedance or a loop load. At this point, the reading will have a large error. This type of error is caused by the use of a transmitter that is too large for the system (eg, pressure system); or the dynamic characteristics of the system are too slow, or the system is self-heating loading too much thermal energy .
Second, the application error It is generated by the operator, which also means that there are many reasons. For example, errors caused by vibration velocity sensor measurements include incorrect placement of the probe or incorrect insulation between the probe and the measurement site. Other application errors include errors in the purification process of air or other gases. Application errors also involve incorrect placement of the transmitter, so positive or negative pressure will affect the correct reading.
Third, the characteristic error inherent in the device itself, it is the difference between the ideal and recognized transfer function characteristics and the real characteristics of the device. Such errors include DC drift values ​​(eg, erroneous pressure heads), incorrect bevels, or non-linear slopes.
Dynamic Errors Many sensor characteristics and calibrations are applied under static conditions, which means that the input parameters used are static or static. Many sensors have strong damping so they do not respond quickly to changes in input parameters. For example, a speed sensor takes a few seconds to respond to a step change in temperature. Therefore, the thermistor does not immediately jump to a new impedance or cause a sudden change. Instead, it is slowly changing to a new value. If a sensor with a delay characteristic responds to a rapid change in temperature, the output waveform will be distorted because it contains dynamic errors. The factors that produce dynamic errors are response time, amplitude distortion, and phase distortion.
5. The environmental error is derived from the environment in which the sensor is used. Factors include temperature, or swing, vibration, altitude, chemical volatilization, or other factors. These often affect the characteristics of various air pressure sensors and vibration speed sensors, so in practical applications, these factors are always grouped together.


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